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Solar sewage sludge drying

Wendewolf®

The aim of clear sludge drying is to reduce the volume and moisture content to up to 90 % dry matter, which leads to considerable savings in disposal costs. The high-quality dried sludge can then be used in a variety of ways: for example in agriculture, road construction, phosphorus recovery, as a substitute fuel or for raw material substitution in the cement and clinker industry. The WendeWolf® forms the centrepiece of every solar drying system. As a fully automatic turning and conveying system that covers the entire width of the hall, it ensures uniform, energyefficient and reliable drying of sewage sludge – with minimal labour costs.

The technology of the WendeWolf® is based on decades of practical experience in in-house operation. This expertise stands for maximum operational reliability, continuous development and proven process quality – with over 200 successfully installed systems worldwide.

The WendeWolf® distributes, turns and conveys the sludge fully automatically. The timing of the turning process is precisely aligned to the actual energy input from solar radiation – for maximum drying performance with minimum energy input. A weekly timer programme accurate to the minute enables individual work programmes to be started on a time-controlled basis. All processes can be easily and clearly customised and controlled via a user-friendly control panel.

Technische Daten

Example: WendeWolf SW-12

  • Length / Width / Weight: 4,3 m / 11,7 m / 4,1 to
  • Diameter of the turning drum: 1,0 m
  • Clearance height: 2,6 m
  • Lane distance: 11,3 m
  • Protection class of the motors: IP66
  • Total connected load: 15 kW
  • Voltage: 380 – 460 V
  • Frequency: 50 – 60 Hz
  • Drum speed: 30 – 60 U/min
  • High speed : 8,0 m/min
  • Working cycle: 0,8 – 2,0 m/min

Advantages WendeWolf®

  • Up to 95 % less energy consumption:
    – Electricity consumption / tonne of water removal 20 – 30Kwh (remaining solar requirement)
    – Conventional systems electricity consumption / tonne of water removal > 800 kwh
  • No time-consuming back-mixing
  • Versatile combination options with waste heat or additional energy
  • Durable, robust and low-maintenance
  • Batch or continuous operation
  • Uniform fine-grained granules
  • Storage of dry granulate in the drying hall over 80 cm layer thickness
  • Filter cake over 40 cm layer thickness
  • Over 400 m³ per hour turning and conveying capacity
  • Mud cones over 100 cm are levelled without any problems

Application WendeWolf®

  • Concept for medium-sized wastewater treatment plants
  • Plant size (PE) 5,000 – 500,000 population equivalents*
  • Drying area 500 – 12,500 m²*
    Sludge quantities/year approx. 400 – 32,850 tonnes (mechanically dewatered)*
  • System design: Modular
  • Individual hall size: 12 x 120 metres = 1,440 m²

*Modular system, can be extended as required!

ZERODOR® - Neutralisation of unpleasant odours

ZERODOR® stands for a modern, effective form of odour neutralisation that does not rely on masking or complex filter systems, but on a targeted change in olfactory perceptibility. Instead of reducing the concentration of odour-intensive substances, their odour is significantly weakened – quickly, sustainably and without residue.

HOW ZERODOR® WORKS:
The reagent liquid specially developed for sewage sludge is introduced directly into the odour-contaminated air – either as a fine spray mist or, in the case of high humidity, as an anhydrous vaporiser using ZERODOR DGD (Dry Gas Dispersion) technology. The reagents react directly with the odour-active molecules (e.g. H₂S, NH₃, mercaptans, skatole, etc.) and change their perception spectrum. The odours are significantly reduced or no longer perceptible to humans (and animals) – without physically removing the molecules.

Technology & Application

  • Reagent consumption: approx. 10 ml/h per nozzle
  • Compressed air requirement: approx. 7 Nm³/h
  • Control via control centre with distributed dosing technology
  • The dosing runs automatically and sequentially (e.g. 2 min. on / 2 min. off), adapted to the demand

Advantages of ZERODOR®

  • No masking – true neutralisation
  • Perceptibility reduced instead of concentration
  • Immediate effect with minimal reagent consumption
  • No residues, no filter change
  • Compact: no additional fixtures or surfaces required
  • Effectively reduces odours & insect infestation
  • Environmentally friendly & non-toxic